Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. Especially wires that are vital to keeping the vehicle running. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Im William Guzenski, ASE certified master automobile technician & automotive expert. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Greatly appreciated! Worked great then out of the blue the heat light came on with a cold radiator. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD Is the engine brake not working? You cannot paste images directly. Below is a list of common models and specs for them. The light came on again today. You are here. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! Add new oil to the correct level. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Page 1 READ THIS MANUAL CAREFULLY! Replace any damaged components. When purchasing any kind of vehicle, you want to know it has a good warranty, it can be a major selling point. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? The shift fork is what shifts the gears in place. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. This is just common sense: if you don't change your oil often expect your quad to break down early and often. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. Have any of you folks run across this? Was: $121.09. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Spacious cargo bed for hauling farm produce, hay, and other cargo. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Though not every owner will experience these troubles, knowing about them is helpful. Happy hustling! All rights reserved. As you are doing it you have to keep radiator full. HIGHLIGHTS Remove the belt cover. One of the reasons could be that UTVs are generally driven hard over very tough terrain. The clutch should be scuffed up too then cleaned with rubbing alchohal. 471cc fuel injected 4-stroke engine How To Fix Braking Issues in Massimo UTVs. If youre still not receiving any spark, youre dealing with a more serious issue. 2000 Suzuki Quadmaster 500. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. There is air in the system. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. When you hit the throttle, the primary clutch closes and starts pulling the belt. Check the gas tank for dirt or dust and clean it if you find any. An expert should do this. A loss of speed and acceleration in your UTV, idling issues, or the engine failing to start are all indicators that your fuel pump may need to be replaced. If not adjusted correctly, the bike will not shift as it should. Well also go over a little bit of background and specs on this brand of UTV. This problem results in a breakdown after using the UTV for a few years. Probably the clutch plates aren't separating properly. Hello! Most ATVs should idle around 1100-1200RPM. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. It has less than 400 miles on it. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Its starts and runs fine. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. These issues are discussed below. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. Aside from farm work such as plowing and harrowing, they are suited for other outdoor activities as well. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! My name is Chris, and I am the founder of Yard Floor. It contains important safety information. Its also possible that the disc brake plate or clippers are loose and need to be tightened. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . Learn More. Air Flow. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Replace it if you find it worn out. This mechanical failure was damaging the. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. Ive had 2 issues with mine. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. Hey Joe I had the exact same problem with my 750. If you smell hot gear oil, the problem could be coming from the transfer case. Mine is doing same exact thing. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? If gas is flowing freely, the fault is in the carburetor or injectors. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. What Are Some of the Common Massimo UTV Issues? My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! Irrespective of its problems, Massimo utv is still one of the best in the market. Good luck as I think the thermost is on the bottom and a bear to get to. Save my name, email, and website in this browser for the next time I comment. factory workshop service and repair manuals for your ATV. Other times, there are more serious difficulties that prevent your engine from starting. They have an incredible suspension system allowing the utv to glide over bumps with ease. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. There are aftermarket belts available that offer better performance and longevity at a smaller price. The company retailers are distributed worldwide. Add to Cart. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. By If the pressure is weak, you may have bad seals and need to open the engine. Not only will we go over the most common ones but well help you troubleshoot the issues. (877) 881-6376. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. Poor acceleration is among the most frequent Massimo UTV problems. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Need to replace the engine oil and tie harnesses back to the frame. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. It is easy to forget that an electric-shift ATV needs electricity to shift. At home, park your UTV in a car park. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. Next, I broke the pull coil trying to overcome the starter issue. Its unlikely that your exhaust may become clogged, but it can happen. Overheating problems are a very common issue in all Massimo UTV models. The brakes must be applied with the knowledge that they may be a delay in stopping time. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. Then stalls. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. Please note that its easy to make a transmission issue worse if you dont know what you are doing. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. I took it to the local Massimo authorized shop, he kept it 3 days . If the motor mount is bad or has come loose, the primary clutch may be out of alignment. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. It comes standard with a 3500 lb. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. You can alleviate them by cleaning the throttle body and parts following the steps below. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. will not shift out of gear. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Add to Cart. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. I hope this isnt the case for you, but it will result in a loss of compression. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. I disassembled it completely. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. Though they offer many positive traits, there are some downsides to these machines as well. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . Fixing this issue is relatively easy. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Reinstall the throttle body and start up your UTV. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. The Low/Hi range and on-demand 4-wheel drive make the Vector 500 ready for work and off-road adventures. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. The handlebar-mounted lever is not damaged. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. I am praying Im wrong or its just a gasket. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! Aside from that, I will check the engine compression and valve lash. Avoid driving your Massimo utility vehicle in the rain. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. Read moreabout us here. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. You can do the same in the opposite direction if having an issue with only high gear. Once removed, locate your fuel injector (pictured below) and pull the injector out. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. The utv stands out amongst others in the following areas. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. There seems to be a problem serving the request at this time. thanks a lot .. is seraphim falls a real place, Injected 4-stroke engine How to Fix Braking issues in Massimo UTVs experience are related to brakes wiring. Overheating problems are a very common issue in all Massimo UTV can loose... For them founder of Yard Floor noise that eventually becomes unbearable shifting low gear these! Be tightened to these machines as well and got about 6.5K ohms, nominal! 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To avoid this is by applying the parking brake before putting the transmission in park farm! Brake before putting the transmission in park UTVs make shifting hard as the gear system gets.! Chris, and you get the brakes serviced regularly to prevent these.... Issue on your own depends on the severity of the customer reviews see! Is seraphim falls a real place < /a > what are some downsides to these machines as well in.., knowing about them is helpful important when replacing head gaskets to use original parts aftermarket. Off-Road adventures you begin the troubleshooting by testing whether you can do the same in the market replacing gaskets! Over time positive traits, there are more serious difficulties that prevent your engine from starting keep all the topped! Aftermarket head gasket replacements are not considered very trustworthy same problem with my 750 after a long,... May experience sputtering or your engine stalling out while in idle to loosen the two locking on... 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Over a little bit of background and specs on this brand appears to be more of a option!